KOMTESTDiesel Test Bench Manufacturer
Pump Test Bench 969 PT Product SheetMechanical pump test bench
2 pages14 technical sections
KOMTESTDiesel Test Bench Manufacturer
01

Product sheet

Mechanical Test Benches

Pump Test Bench 969 PT

Mechanical test bench designed for all generations of diesel mechanical pumps.
SystemMECH
FamilyMechanical Test Benches
ReferenceTechnical data

Workshop Value

Pressure control

Mechanical test bench designed for all generations of diesel mechanical pumps.

Fast setup

Dual-tube measurement, programmable keys and integrated control systems support precise calibration.

PC control

Dual-tube measuring system with 260 cm3 and 44 cm3 tubes.

Included Technical Data

Dual-tube measurement, programmable keys and integrated control systems support precise calibration.

Technical sheetProduct specifications and accessories

The mechanical bench pages keep the operator workflow visible: mounting, rotation, measuring, pressure control and final calibrat...

14 sectionsPrintable PDF
KOMTESTDiesel Test Bench Manufacturer01 / 02
KOMTESTDiesel Test Bench Manufacturer
02

Mechanical Test Benches

Pump Test Bench 969 PT

Measurement, drive, pressure, control and safety functions grouped by operator workflow.
CRDIEUI/EUPHEUICRPMECH
Technical data

Mechanical pump calibration workflow

Dual-tube measurement, programmable keys and integrated control systems support precise calibration.

Product family
Mechanical Test Benches
Supported system
MECH
Operation
Mechanical pump calibration
Coverage
Diesel mechanical pumps
Uses Two Tube Sizes
260 cm3 and 44 cm3.

Core Features

  • Dual-tube measuring system with 260 cm3 and 44 cm3 tubes.
  • Programmable function keys (F1-F7).
  • Angle control from +360 to -360 degrees.
  • Stroke control range from 10 to 1000.
  • Turbo air system with 2.5 bar output.
  • Emergency stop controls on both sides.
  • Integrated DC power supply (12 V / 24 V).

Supplied Accessories

  • Flat pump stands (3 sets).
  • Pump vise (1 pc).
  • Hydraulic pump adapter (1 pc).
  • Mechanical pump adapter (1 pc).
  • V-base stand (1 pc).
  • Flanges (5 pcs).
  • Flange rings (85%, 78%, 68%).
  • Coupling set (A, B, K, P, Z).
  • Ford flange (1 pc).
  • Large sheet-metal coupling (1 pc).
  • Test injectors (12 pcs).
  • Test tube AB 600 mm (6 pcs).
  • Test tube BB 600 mm (6 pcs).
  • Test tube AB 850 mm (6 pcs).
  • 12 V / 24 V solenoid cable (1 pc).
  • Coupling guard (1 pc).
  • Coupling removal wrench (1 pc).
  • Flywheel lever (1 pc).
  • Pump vise lever (1 pc).

Test Fluid Temperature Control

Desired fluid temperature is set with cooling and heating units with 1 deg C precision.

Measurement System

Uses Two Tube Sizes260 cm3 and 44 cm3.
  • Measurement console rotates 180 degrees around the slide.
  • Height adjustable by 25 cm up or down.
  • Can be rotated left or right.

High & Low Pressure Regulator

  • Multi-function design reduces unnecessary valves on the bench.
  • Allows precise adjustment from low to high pressure.
  • Provides the pressure needed to lift P-type pump valves.

Function Keys (F1-F7)

  • Streamline everyday operation.
  • Programmable for desired rpm values.
  • Settings remain stored when the PC is turned off.

DC Power Supply

Integrated supply delivers 12 V and 24 V for star pumps.

Drive System

  • Inverter-fed AC motor powers the motion system.
  • AC motor is directly coupled to the flywheel.
  • Runs quietly with minimal vibration.
  • Encoder on the motor provides precise speed and angle feedback.

Stroke Control

  • Programmable from 10 to 1000 strokes in steps of 10.
  • Stroke value adjusted via forward and reverse keys.
  • Can be cancelled after the start command if necessary.
  • Stroke counter counts down in single steps.

Angle Control

  • Displays 0.5 degree resolution from +360 to -360 degrees when the flywheel turns.
  • Allows angle zeroing at any desired position.

Emergency Stop

  • Safely stops the main motor in hazardous situations.
  • Dual-sided controls make it easy to reach.

Turbo Air System

Special air regulator delivers a steady 2.5 bar supply for air-assisted pumps.

Slide Features

  • One-piece slide with the motor mounted directly on it.
  • Rigid design eliminates coupling breakage, pump vibration and noise.
  • Slide is supported from the center and outer shoes.

Control System

  • Redesigned PC control interface provides a clean, user-friendly layout.
  • All bench functions can be operated via keyboard or mouse.