KOMTESTDiesel Test Bench Manufacturer
Pump Test Bench 969 PT Product SheetMechanical pump test bench
2 pages14 technical sections
KOMTESTDiesel Test Bench Manufacturer
01

Product sheet

Mechanical Test Benches

Pump Test Bench 969 PT

PC-controlled test bench for diesel mechanical pump calibration.
SystemMECH
FamilyMechanical Test Benches
ReferenceTechnical data

Workshop Value

Pressure control

PC-controlled test bench for diesel mechanical pump calibration.

Fast setup

Powered by an 18.5 kW electrical drive with a Mitsubishi inverter.

PC control

Dual-tube measurement, programmable keys and integrated control systems support precise calibration.

Included Technical Data

Powered by an 18.5 kW electrical drive with a Mitsubishi inverter.

Technical sheetProduct specifications and accessories

The mechanical bench pages keep the operator workflow visible: mounting, rotation, measuring, pressure control and final calibrat...

14 sectionsPrintable PDF
KOMTESTDiesel Test Bench Manufacturer01 / 02
KOMTESTDiesel Test Bench Manufacturer
02

Mechanical Test Benches

Pump Test Bench 969 PT

Measurement, drive, pressure, control and safety functions grouped by operator workflow.
CRDIEUI/EUPHEUICRPMECH
Technical data

Mechanical pump calibration workflow

Powered by an 18.5 kW electrical drive with a Mitsubishi inverter.

Product family
Mechanical Test Benches
Supported system
MECH
Operation
Mechanical pump calibration
Coverage
Diesel mechanical pumps
Uses Two Tube Sizes
260 cm3 and 44 cm3.

Core Features

  • Dual-tube measuring system with 260 cm3 and 44 cm3 tubes.
  • Programmable function keys (F1-F7).
  • Angle control from +360 to -360 degrees.
  • Stroke control range from 10 to 1000.
  • Turbo air system with 2.5 bar output.
  • Emergency stop controls on both sides.
  • Integrated DC power supply (12 V / 24 V).

Supplied Accessories

  • Flat pump stands (3 sets).
  • Pump vise (1 pc).
  • Hydraulic pump adapter (1 pc).
  • Mechanical pump adapter (1 pc).
  • V-base stand (1 pc).
  • Flanges (5 pcs).
  • Flange rings (3 pcs; sizes to be confirmed).
  • Coupling set (A, B, K, P, Z).
  • Ford flange (1 pc).
  • Large sheet-metal coupling (1 pc).
  • Test injectors (12 pcs).
  • Test pipe AB 600 mm (6 pcs).
  • Test pipe BB 600 mm (6 pcs).
  • Test pipe AB 850 mm (6 pcs).
  • 12 V / 24 V solenoid cable (1 pc).
  • Coupling guard (1 pc).
  • Coupling removal adapter (1 pc).
  • Flywheel lever (1 pc).
  • Pump vise lever (1 pc).

Test Fluid Temperature Control

Desired fluid temperature is set with cooling and heating units with 1 deg C precision.

Measurement System

Uses Two Tube Sizes260 cm3 and 44 cm3.
  • Measurement console rotates 180 degrees around the slide.
  • Height adjustable by 25 cm up or down.
  • Can be rotated left or right.

High & Low Pressure Regulator

  • Multi-function design reduces unnecessary valves on the bench.
  • Allows precise adjustment from low to high pressure.
  • Provides the pressure needed to lift P-type pump valves.

Function Keys (F1-F7)

  • Streamline everyday operation.
  • Programmable for desired rpm values.
  • Settings remain stored when the PC is turned off.

DC Power Supply

Integrated supply delivers 12 V and 24 V for star pumps.

Drive System

  • 25 HP (18.5 kW) AC motor.
  • Mitsubishi inverter for motor speed control.
  • AC motor is directly coupled to the flywheel.
  • Runs quietly with minimal vibration.
  • Encoder on the motor provides precise speed and angle feedback.

Stroke Control

  • Programmable from 10 to 1000 strokes in steps of 10.
  • Stroke value adjusted via forward and reverse keys.
  • Can be cancelled after the start command if necessary.
  • Stroke counter counts down in single steps.

Angle Control

  • Displays 0.5 degree resolution from +360 to -360 degrees when the flywheel turns.
  • Allows angle zeroing at any desired position.

Emergency Stop

  • Safely stops the main motor in hazardous situations.
  • Dual-sided controls make it easy to reach.

Turbo Air System

Special air regulator delivers a steady 2.5 bar supply for air-assisted pumps.

Slide Features

  • One-piece slide with the motor mounted directly on it.
  • Rigid one-piece slide helps reduce coupling stress, pump vibration and noise.
  • Slide is supported from the center and outer shoes.

Control System

  • Redesigned PC control interface provides a clean, user-friendly layout.
  • All bench functions can be operated via keyboard or mouse.